The importance of tool balancers
To enhance productivity and accelerate time to market manufacturers need to find out ways to enhance their assembly process. This can be achieved by a tidy, organized and ergonomic work area. You need to improve the safety of your workforce along with potential repetitions that can be avoided when you use an I-beam roller trolley. In the bargain, you will be able to avoid a costly compensation process.
The best part is that there are tools that the manufacturers can use to accomplish the process. It can be in the form of torque arms and tool balancers in the given area. A tool balancer trolley, it provides an easy opportunity of handling that otherwise would be hand operated for continuous long hours and includes hydraulic, electrical and pneumatic tools. The use of these balancers allows the operators to position their tools over the work area for proper ergonomic operation.
By using the tool balancers, a lot of production line problems have been solved. It is used in assembly stations to support the tool so that the operator does not have to. A few of the benefits of improved operator ergonomics include.
Prolonged life of the tool
Integrated tool balances in the assembly process, and protects your tools from accidental drops or impact. In most of cases, the tool balancers are not expected to protect the tool but also prolong the service life of the tool cables.
Greater productivity
Tool balancers are known to keep the tool at arm’s reach right above the work area.
Lower risk when it comes to workman compensation claims
Since it is known to reduce the degree of effort required to perform the repeated motion balancing tools helps in the reduction of fatigue for the workers. A considerable degree of stress is also reduced when it comes to the workers. Even there are not going to be issues with the wrong compensation claims.
Improving safety and performance
Research indicates that musculoskeletal disorders, that resume from repetitive motion is bound to be the case in a majority of workplace injuries. Ergonomics which is the study of the workplace is important for workers who are working in the assembly lines as they are bound to be performing tasks which involve repetitive motions. The workers may be required to fasten hundreds of products at some point in time in the assembly line.
Tool balances that suspend the tool, above the operator’s workstation and it is being attached to a retractable cable. It is going to help in supporting the weight of the cable. Operators have to control the movement of the tool where they do not need to lift it. It is going to reduce the risk of fatigue or muscle disorders.
To sum up things when you are purchasing a tool balancer you need to specify the weight or the load that you intend to carry. It has to be bear the same and cover the travel distance at the same time for it to flourish.